Malibu Memories (Neon Synthwave)

New thread for the new LR4 build. This one is called Malibu Memories thanks to the comment from @Dreyfus. Running with it !

So I will be making use of the SKR Pro V1.2 board and will run grblHAL. As the board is still in operation on the LR3, I have been using a spare BTT Octopus v1.1 that I had lying around as the test. Once I get it all running over the Octopus I will then disassemble the LR3 and reuse most of the hardware. Still going to use it to cut the strut plates.

Also want to incorporate some HALL endstops, been following a few threads and stumbled across this post Possible improvement to LR4 re. homing issue of switch blades keep getting popped off? - #32 by which_carpenter of a design to use the SIP-3 as per Possible improvement to LR4 re. homing issue of switch blades keep getting popped off? - #30 by stevempotter . So the mission is to try and source these locally in Aus or on Amazon or if all else fails, Aliexpress as a last resort.

I have some new switches on order for using grbl commands, similar to the pendant just with out the stack dial for the moment. An E-stop will also be installed. The first hurdle I have is designing a new table.

The new build will be a fraction of the size of the previous build. I found that the only time I use the Magenta Dreams to cut a full size sheet of ply was for its own torsion box styled table. other than that the biggest sheet I use is 900 x 1200 and thats only on occasions. SO the plan is to make this build to have a cutting area of 834mm x 1300mm. I purchased new pipe for the gantry and since they are exactly 1000mm I just worked backwards for the cutting area via the calculator.

Also dreamed up some cool Peter Plates which I have uploaded to printables as a remix Neon Malibu Peter Plates by Sam | Download free STL model | Printables.com

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That is the most beautiful CNC machine I have seen!

Hall endstop switches, yay!!

Consideration: I chose the LEAST sensitive Hall switches because my machine is portable (will be pointing in various directions during my classes) and I don’t want the Earth’s magnetic field to throw off the calibration.

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Appreciate that @stevempotter! I have managed to find those same sensors on a website based here is Australia, just waiting to hear back that they are still available and will get a good amount. I couldn’t make out where you had installed the 1k pull up resistor in your youtube video. I can see it in your drawn schematic and I can see that it’s the same as the dataset. Where aborting in your build did you put it?

I haven’t had any luck - they’re end of life apparently and farnell don’t stock the replacement that I can find.

Would a custom board with the hall switch, cap and resistor in the same footprint as the micro switches we use be a practical project?

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That sounds like a fantastic idea!

I put the 1k pull-ups and caps next to the hall switch, but the pull-up at least, and maybe the filter cap, could be at the other end of the cable.

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Thanks @stevempotter , later in the night I did find another post you made which explained the locations but then I forgot to bookmark it. Thanks for the reply.

I have created another thread in relation to the HALL sensors/switches as I am anticipating a bit of discussion, from my end at least as my build is slightly left of field.

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This thing is beautiful, you should be very proud! I know what my next filament colors are going to be lol

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That’s interesting. I was wondering why you chose the ones you did. Looking at other ones at digikey the distinction I saw was that yours had the narrowest transition window between on and off. I figured it probably didn’t matter a whole lot though so I just ordered the ones you used.

So the scaled back table is working as designed. Now to assemble the LR4 after work tonight.:grin:

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So far the progress is going well. I have run 3 wire lengths for the endstop for the eventually hall effect endstops. Core done. Got 1 side just about sorted. Next will have to wait till tomorrow.

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Did you remember to put thread locker on all your grubscrews? :teacher:

All except for the lead screws. I am still waiting for them to arrive. Should be here by the end of the week.

Had to get some more done before work.

Just working out where to cut the Y Axis pipe.

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Some paint to clean it up and the Y belts are now installed

just printing a hook design to hold the gantry in place while stored verically

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Is there a thread for the tilt table? If not, I’d love to see pictures of it in action.

Not separately, but I will make one tonight

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1990 called, they want their CNC :slight_smile:

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Awesome looking build - if you can get hold of paint you could brush a few contrasting zig zags in there and go full on 90s :grinning_face_with_smiling_eyes:

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Full 90s cup*

I’ll meet you at the food court.

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the table needs leg warmers