That reminds me of winding sticks. You could a white and a black stick to exaggerate the difference to make it clear. I wonder if you could even see the twist change with each 1/4 turn of the screwdriver.
Chasing zeros is neat, if you’re looking for a project. But not everyone needs an F1 racer. Some people just have a lot of fun cruising in their used subaru. And the subaru even has more room for groceries.
Basics are there, need to add some more mounting holes and some flavor. All the pocket holes and edge chamfers are going to test the tramming. Guess I am going to need to add in some V carves as well.
Are you using my pocket holes for wires past the Z axis? I did that right next to the top rail, if I were to do it again, I’d drop that to about the bottom of the motor height, I think. Still high enough to hide it, but you can get to the pockets to pass the wire through if you didn’t get it all the first time. (I had a heck of a time with the wiring for the 5V line to get to the ESP32Cam.)
I made the front (and back) panels come out to be flush with the side panels. I think it looks nicer that way. If you make the front panel and the side panels only come even with the extrusion, it doesn’t seem to look as good when finished. the extra 5.5mm does seem to add a nice touch to it all.
I hemmed and hawed about it, but ultimately decided to make the front panel full height. I left openings for the tension adjustment screw heads as something that I needed to be able to get to. I decided on the full height for myself based on providing more rigid support to keep the front upright extrusions parallel. Probably unnecessary, but I think it looks nicer that way, too.
On this build I am either going to wire them all across the build plate like your other suggestion, or in the extrusion channels (I can de-pin the plugs to get them past any tight spots).
I was leaving them all with 2mm from the edge, I was going to chamfer them pretty hard to soften all the corners. I could overlap the front panel, I can render them both out to see what looks good. I also was thinking about adding some sort of decorative edges, so not sure yet.
Oh for sure. I think I will go full height as well. I really just wanted to have a small test panel, hahahah. See how well my newly surfaced bed works with vbits and pockets first.
I think that picture really helped to narrow down a few key points for me. We might finally have some sort of decent recommend table design coming soon.
I think we have 4 categories now. Slap it on an existing table. Use decent wood off the shelf. Use a table saw. Use the CNC to cut it’s own parts.
It’s physically attached to a narrow workbench underneath so its providing some y axis support but I think when I do the upgrade to the lr3 I’ll make it more of a proper torsion box in the center.
I don’t think it actually requires much. 2-3 Y axis stringers/braces would probably do it. Unless you are using it as an assembly table, maybe add one more. I think most torsion box tables are pretty over built.
I like this table! Looks like it could build itself too. Start with a couple janky ribs laying on the ground and a spoilboard and you can cut out the ribs (and the LR3 strut plate).
During assembly, before adding the top, surface the top edges of the ribs and check for twist before securing spoil board.
(A torsion box with only one face is still a little bit compliant in twisting, right?)
I really keep looking at the design of these things. I am not really sure. I think once you glue on a face, or glue in the ribs twist is mostly locked in, and each face is doing more for tension (bowing), than the compression aspect.
I almost forget…a door is still a great prebuilt smaller torsion table. Sometimes you can get them dirt cheap.
I agree. A long time ago I made one with 5 ribs 36" long and only two ribs 60" long. The ribs were all 3/4" ply and the faces were 3/32" hardboard. It was plenty rigid. I also added 3/4" spoil board, screwed into the edges, but it was pretty flat even before that.
This is a pic of my 50lb vise sitting on the table on a tape measure.
A torsion box gets most of its value from having 2 faces. Those are the biggest contributor to the overall stiffness of the box. The reinforcement comes from having the ribs joined and reinforces on both sides. Opening up one end does allow much more compliance
Yeah, when we are dealing with machines that “need” finishing passes to ensure a cut accurate to ~0.1mm… Also, it’s reasonable to expect that these tables shouldn’t really have anything on them that we can’t reasonably be expected to lift…
They are… A pair of 32" doors from a building supply recycler can be had cheaper than a sheet of plywood
I need to at least add a blurb to the tables page tonight. I don’t think I will have any plans or CAD up anytime soon but I think this info will actually help some people decide. I hate that the first step to building either CNC is so wide open and unguided.
Whoa. These tables are needing even less than I thought.
Especially for an initial janky version that’s just stable enough to cut the real table, maybe it can be super, super quick and cheap. If it sits on the ground on 4 blocks, it doesn’t need to be stiff against twisting.
Fence pickets are cheap (about $3) for 6 feet long x 5.5 inches wide by 3/4" thick. Can I get a decent setup with only five pickets and one spoilboard (2’ x 4’ area) using only a crude reciprocating saw? I have to try it now.
Fence pickets are usually sold still wet and they will not be straight. IDK what tolerances you will get with those. The 3/4" plywood strips I used were 3.5" wide, and as straight as my table saw can cut them. That is a big difference.
Maybe if you found pretty clear pickets and let them dry and then jointed the edges, you could do pretty well.
But they sill still swell with the seasons. Plywood doesn’t, much.
I bet you could build a table out of pickets and then cut the torsion box out of plywood. But you could probably do that with a sheet of plywood on two saw horses.