The kerf width of the laser cutting beam is pretty much the perfect margin for proper tolerance on fitment. So I approach the design process with zero allowance, knowing that that kerf width will be involved.
I used a mixture of oil based Minwax wood stain in some areas, and acrylic artist paints, which are water-based, in other areas. My plan is to seal everything in with polyurethane. As much as possible, I try to avoid putting the acrylic onto a place where an oil based stain has already been applied.
For some I did, but in most cases I painted after, even if I had painted before. My laser has a slight misalignment on its beam, and I get a little bit of smoke, soot, and scorching on areas that were not in the cut path, and it requires a little bit of sanding and clean up afterward. So in some cases I wound up sanding off the paint that had been put on before the laser. In that instance, the paint kind of acted like a sacrifice layer.
I was able to obtain some boxes that can serve well as storage containers for these game board sets when not in use. I had some spare foam padding and cut it to fit.
That’s beautiful work. The aesthetic reminds me of that game ‘Don’t Starve’ - very desaturated coloring, I dig it.
I have a suggestion but only if you’re interested since you haven’t asked for feedback.
You could include something on the edge of the pieces to make it clear when they’re in the box what type each are.
Poly craft have a product called gun foam which is an expanding self skinning foam that is really good for making custom inserts for boxes, it’s easy to use and would give the box a wow factor .