The 'Black and Blue' LR3 build

One more tidbit on using my remixed dust shoe for 2.5" hose: whenever your LowRider 3 is fully assembled and in place, the Y rail itself encroaches the closest to the edge of the new, larger dust shoe (when the LR core is moved toward X-minimum as far as it can go), and so in order to make sure the X end-stop switch gets triggered before the dust shoe makes contact with the Y rail, I used a longer than normal M3 screw in the X end-stop screw hole in the X tensioner. Whereas a “standard” install would probably make use of M3 x 10mm in that spot, I think I used either M3 x 25mm or M3 x 30mm.

The loss of 15mm-20mm of travel in the X-min direction actually helped me, because I have some OSB wood “sides” at the edge of my table, to elevate the rails/tracks, and if it were homing all the way against a 10mm screw, at Z-min a bit could come down onto those sides. In other words, I have no need of those additional mm’s of travel, because it’s not over my spoil board — it’s over nothing I ever need to cut. As it is, at X-min (and Z-min) the bit can go down into a gap between those OSB “sides” and my MDF spoil board. For an image of my table to understand this, visit my LR2/table build thread here.

In my case, I would still use that longer screw for the X end-stop even if I were not using this 2.5" hose dust shoe remix. However, if for someone’s use, that loss of 15mm-20mm of travel is problematic, it would require revising the remix to rotate everything more toward the middle. That is doable, provided care is taken to make sure it does not create issues for access to change the bit when the bottom shoe part is removed.

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