Prefab Building - Sauna

Holy moly! Kindred spirits. I’ve got plans on my workbench “to-do list” to build an Ofuru! I’ll use it for the ice baths as well as hot soaks AND when we redo our master bath here I’ll be adding one in there as well.

I don’t imagine you’re wrong about the soothing from the heat. In fact I didn’t do the extreme cold cycling until after my first year with the sauna and yup - pain was gone. So I guess indeed that is the case. Maybe the white blood cell thing is more overall health related?

3 Likes

Where in Japan? I was down in Kagoshima and Yakushima last Spring. It was magical. Coming home was a real drag.

1 Like

Love the framing and layout of this neat CNC’d Sauna project. Look forward to seeing how it turns out.

Thanks for this, forgot about sauna, and steam-shower benefits. Spent most of the day weeding, dethatching, raking and shoveling in the yard. Day dreaming of laser wielding yard robots. Now I’m thinking of how cool it’d be to visit Japan.

Am fortunate enough, to have been stupid/stubborn enough, to build a smart steam shower a few years ago. Works, but not finished… Aurora borealis lighting is pending. Happy to share material/build details if anyone’s consider similar misadventures (custom alexa integrated Kohler DTV+ setup. It’s awesome, but a prefab would’ve been so much faster and cheaper).

4 Likes

I spent a few days in the Tokyo area and the rest of the time in the Ehime prefecture this trip. That’s south of the main island and west of Tokyo.

Remodelling the bath is definitely in the planning, here for having the long hot soaks.

2 Likes

Greetings! I really love this project. I have been following Wikihouse for years and its one of the main reasons I started getting interested in CNC machines (have had a LR2 for a few years and currently upcycling it into a LR3). @japowers I saw your post about the sauna here on the V1 forums first, but just checked in on the wikihouse forum and saw it there. Something that I dont think is getting talked about enough over there is that a DIY CNC machine is being used to cut the files for your structure. So much of the conversation around wikihouse is that only a commercial CNC is feasible for a wikihouse project (accuracy is the main argument). I have always strenuously disagreed with that notion and I love to see your project b/c I think it busts that wide open.

4 Likes

Totally!

As long as I replace bits regularly, and check everything is square once a week the Lowrider is totally capable. It might be comparatively “slow” but I can do other work on the computer while keeping an eye and ear on a camera.

Also when human starts glueing together the Wikihouse blocks, or in my case the rib-frames – things are going to be off by a mm here and there! Then there is moisture and other outdoor variables…wood is not inert.

That being said, the AdvanTech is a little more forgiving than ply – it tends to compress itself into openings when you hammer it in. Construction ply can be very stubborn.

The Lowrider matches my brain speed nicely in terms of prototyping and working on individual design problems. A commercial CNC in my garage would just be twiddling its thumbs most the day and developing a nasty substance abuse problem (the electrical bill).

3 Likes

Things moving along slowly here due to various travel “obligations” and straight up paralysis in the small decision making dept.

I decided to learn how to shingle. Eastern white is a bit overpriced on the East Coast so I paid a little more per bundle for premium Alaskan Yellow Cedar.

Interior. Not much progress to report here. The carpenter is AWOL with shingles.

I wanted to showcase some part of CNC process so I used the exterior of the door to work with the cool Advantech X-Factor yellow. Saturated exterior with West System and a UV coat of Epifanes Boat Varnish.

Wired some 12 volt DC for lights.

Tempered IG panels framed out in rough opening. Sealed with Buytl tape and polurethane SIKA. Inside pine treated with semi-permeable OSMO – a pretty low-key non-toxic finish to add a little waterproofing for condensation.

Since technically I have a cathedral ceiling, I decided to vented the roof deck to prevent any condensation buildup. I used battens instead of cedar breather. Breaths out/in through ridge and under rake/fascia.

Flashing chimney was rather tricky because the pitch is not that steep.

Roof ridge epoxied and fiberglassed with 8 oz tape along top. Copper caps to cover screws bolting it down.

Discovered that the National Parks Font is downloadable.

Some of my favorite chems for exterior. Particularly in love with Kirby Yacht Enamel made from pure ingredients and a real pleasure to apply. The matte finish is forgiving in my rather dusty environment with trees and pollen.

14 Likes

Stunning. I really love following this build. If I ever have the space for a larger LR, I’d love to tackle a project like this. Maybe build myself a new shop, covering the whole garden (while my wife is on holidays). :smiley:

4 Likes

Looks interesting!

What software did you use to design the sauna? I checked wikihouse, but what I see in your pictures doesn’t seem to be made of skylark blocks?

1 Like

I used Fusion 360 and created my own system - something that I wanted to be a little more lightweight that I could assemble by myself (although I did need another pair of hands in the initial part).

1 Like

That’s quite a bit of work to do it in Fusion! Did you use any plugin for dogbones or did you do everything manually?

I use the automatic overcut feature in Estlcam. Is that what you mean?

No one said Fusion was efficient!

1 Like

Since you mentioned Fusion, I assumed that you were using Fusion 360 CAM workflow to generate the gcode, not Estlcam ) Unfortunately there is no easy and reliable way to do the overcuts/dogbones in Fusion other than designing them in sketches, that’s why I asked.

2 Likes

I do quite a bit of Fusion, so the 20USD cost for the Nifty Dogbone add-in has been well worth it for me.

3 Likes

Finally, an update from the Dept of Saunatation!

It is up and running. Big success.

We got a little cheeky and squeezed 12 people inside for my wife’s Phd defense afterparty. I think 8 is sort of the comfortable max.

This is about where I left off last in terms of progress…


Rockwool R30 insulation to match thickness of CNC frame.


Reflective vapor barrier, furring strips for air gap and T&G Eastern White Pine (lumber yard says Northern. Not sure distinction).


Durock/Vinyl cement for floor and stove area


Cedar benches


Stool made on Lowrider in Select Pine


Stove burned/cured a couple times outside and then inside. Stainless heat guard sheets on back and side.


Have to manage the dirt and stains on cedar better.


Backrest slats in cedar, Used Lowrider to cut the curved pine supports. Adjustable air vent on left.


Aside for a couple small details inside… the shingles are the last big ticket item.


Some repeat customers!


The Neighborhood Troll

16 Likes

That had to feel pretty cool using it for the first time. Congrats, it looks great and is almost done!

4 Likes

This is freaking amazing! I love that you can spy on your neighbours while relaxing. :smiley:
Also, the stool is really neat, it just looks good.

3 Likes