LowRider Z sides ~8 mm out after homing – mechanical sync issue? Need guidance

Hi all,

I have been given a L3R. It was previously set up on a large 3m x 5m table but I have modified it to sit on a 1200mm x 1400mm table and I’m struggling with a persistent Z height mismatch between the left and right sides. I want to understand the root cause rather than mask it with pull-up offsets.

After homing Z, the two sides of the X gantry are consistently ~8 mm different in height (measured from table to a fixed point on each Z assembly). This directly shows up as uneven cutting depth across X.

Table is flat and level Squareness test done (4-corner mark + diagonal measurement) — machine is square. Using a touch plate and probing at three points across X:

Near Z home side: -37.170 Middle: -43.530 Far side: -44.770

So the far side is ~7.6 mm lower than the near side and this is with one switch housing moved up and the other down,

If anyone has seen this magnitude of Z mismatch before on a LowRider, I’d really appreciate your insight

Thanks in advance — happy to provide photos, config, or measurements if needed.

2 Likes

Hello and welcome to the forum @obSSd

Can you post a pic of both of your YZ plates? I am wondering if your Z endstops are adjusted differently with one much higher than the other. Also can you post a pic of your build on the table?

Being a new user you might only be able to post one pic at a time. But that goes away quickly after you read a few other thread and like a few things.

1 Like

Hi JJ. Thanks for the response. Let me know if you need other angles.I will post again with others as only allowed one like you said

1 Like

Yeah it sucks but it doesn’t last long. We really need to see the front side of the machine where the Z endstops are.

On the X min (non rail side) loosen the M5 screw a little and move the Z endstop up. Try to get it within a mm or 2 from side to side. Then you can adjust the rest with the pull off adjustments.

I have tried messing with these and ended up with one fully up and one fully down which gave me the 8mm diff. If they are both the same it’s more like 10-11mm difference. I have spoken to the previous owner and he said his config had a +9mm adjustment for a waist board but not sure what this means? I know I can fix with a pull off adjustment but just seems a lot and would rather get it within 2mm if possible then adjust pull off. Is it worth loading a default config and if so where can I find it?

Get closeups of the two endstop switches. Are they the same kind and if so, are the arms bent differently between them?

1 Like

Its hard to tell from your pics. Is there any height difference in your table from the wheel side to where the Y clips for the rail are mounted?

no its mounted to a piece of 18mm form ply. The wheel side runs directly on this and the rail clips mount to this also. There is a MDF spoil board in the middle. Table is level

Can you take measurements from the table top instead of the spoilboard? For it to be that far off it seems like your spoilboard isn’t sitting flat.

it looks pretty flat to me and is screwed across front edge. I could see 1-2mm but not 8-10mm

Could it be software related at all? Just seems strange the old owner said he had some soft of 9mm offset. Im not that familiar with the software side yet. Ideally I would like to load a fresh config but not sure where it’s located or the procedure.

The lever arms on those two endstop switches look very different somehow to me. That’s what I want to see detail of.

1 Like

Yes one is a lever and one is a lever with a ball. I have ordered some more just in case but I dont think that would throw it off 8-10mm as they are sitting at the same height

1 Like

That will make a big difference. Getting those to be the same should get you much closer for sure. Great catch @MakerJim

Close up of Y clips and confirmation of diameter of emt/pipe could help rule out unexpected mod that changed height on X max side.