Lowrider just randomly goes off course

Looking for some advice on a wierd issue with a newly built lowrider.

Attempted to cut the braces today, 6 attempts 4 failures.

Everything looks promising but suddenly the tool will not make a turn it should have made and shoot straight across the surface ruining the stock.

When i look at the log in repetier host there are lot of errors in the log.

Ive followed the guide from the v1 page, im using estlcam to produce the program.

Thanks.

Maybe take a video of where and when it happens, and post it here.

Any time mine has gone off course, it was because it was physically getting caught on something (mill or core hitting hold down screws, vacuum hose catching core rollers, etc.)

Also try doing an air cut a mm or so higher than the stock, and see what happens

Anything that stops the machine, even for a fraction of a second =missed steps and all bets are off.

And some machines are very sensitive to any electrical interference. There is an xcarve I’ve used. Fire up a vacuum and if loses it’s mind.

How you running the gcode and on what controller? You’re not using wifi to run the job are you?

i have an skr pro board connected via usb to an i5 nuc running repetier server. im loading the file to the server and then running it. but i had the same issue when my laptop was connected directly to the board running host. I assumed at the time it was my laptop so i loaded up a spare nuc.

This seems more like a USB communications or gcode sender issue.

If you run the gcode from an SD Card on the SKR, does the issue go away?

i will try that this evening. Do i just load the gcode to the sd card? i dont have a screen attached to the skr. i was hoping to avoid it

Load the gcode to the SD card and put it in the SKR.

The lowrider is a flying controller (It moves around, to use a remote cabled sender you need a long USB cable and the cable chain sees lots of motion and also ESD issues from the router / chips / dust extraction).

My opinion is that a cable-attached sender is a bad idea for a flying controller. If you want the convenience of a remote sender, you might consider using an ESP01 on your SKR.

When designed for intermittent/unreliable interfaces, it’s done the way FluidNC does it with their pendant, where every line of communication is presumed to fail and thus any corrupt line does not ruin the utility of the remote interface. Since Marlin doesn’t work this way, the next best thing is to use something like the ESP01 to keep the files local to the SKR but still let you remote control starts/stops and job related itms.

Ryan used to sell ESP-01s in the shop for SKRs, but that may have been overcome by the release of the Jackpot.

They’re really easy to load. There’s a thread about it here:

does the esp01 transmit the gcode to the skr memory or do you insert the sd card and then just execute the program from the wifi?

Mostly this one.

I think it’s possible to upload the g code over WiFi through that ESP-01, but it’s so slow that it would be faster to just pull the SD card, put your new gcode on the card, and the put the SD card back in the SKR.

I figured this out.

Turning on ping pong on repetier server removed all errors on sending gcode. I had originally let repetier server detect its own settings, i tweaked them a little and now it works fine.

Glad that you found a workaround. You’ve turned on the repetier feature to overcome the unreliable connection between the sender and the controller.

Can you post screenshots or at least the steps you used for this so we can note it for others that want to try the same?