Hey, I totally feel your pain on this—I ran into the same wall when trying to export parts from Fusion’s hobby license for use in EstlCAM. It’s frustrating when you’ve put in so much time designing, only to get hung up on file formats.
Here are a few workarounds that helped me:
1. Use Fusion’s Sketch Mode (Even in Hobby Version):
If your 3D model is built from sketches (which it usually is), you can right-click on the face of a component, choose “Create Sketch”, and then export that sketch as a DXF directly—even in the free version. That’s what I ended up doing to get usable DXFs for EstlCAM and DeepNest.
2. Free CAD tools like FreeCAD:
If you have STL files, you can import them into FreeCAD, convert them to a solid, and then create 2D projections from the faces you want. From there, export as DXF. It’s a bit of a learning curve, but it works.
3. Fusion CAM workaround:
If you create a 2D contour toolpath in Fusion and post-process it using the generic GRBL post-processor, you can sometimes extract usable G-code directly for EstlCAM, skipping the nesting—but that doesn’t help with placing multiple parts on one sheet.