A little update on my build, after the issue i had on the previous cuts with the bit ploughing into the work piece, it was made apparent i was running the wrong size pulleys, and what seemed like the machine was missing steps on x, ive since stripped the machine down, checked all bolts and movement across the x axis.
I swapped the pullys for 16t pulleys. When i reassembled i then found an issue with z homing where it seemed the motor didnt have enough power to home z0 when the core was at x home. After checking and checking…and more checking i unplugged the z stepper wires from the board and reconnected firmly and the problem was solved.
Fast forward a week or so (when i had time to square and level the macine again) i ran another cut, this time a logo (for another project) out of 9mm plywood. This was a 2.5m cutter at approx 12000 rpm (speed 2 on the makita) 15mm/s and 1.5mm depth of cut. All seemed well, sounded good while cutting, was getting some nice chips rather than dust, and also the extractor was working really well keeping most of the dust at bay even before adding bristles.
The machine was running for about an hour, with me popping in every 10 mins or so to check on the progress, anyway, about an hour in, i came in and the z0 was almost bottomed out z1 looked to be at the correct height and the machine was still trying to run through the programme.
I cancelled th programme, turnerd the router off and homed all axis’. Which worked fine (cutter still in one piece).
So back to the diagnosis. In the coming days im going to open the board box and check thay z0 connection again giving it a wiggle whilst its powered up and a clean with contact cleaner.
Ive ordered some stick on temp gauges off ryan to monitor stepper temp and also a spare stepper motor, just in case plus a few other goodies.
My plan is to focuse on a possible loose connection and if thats the cause possibly swap out the dupont connector. Failing that can anyone recommend the next place to try before i run the programme again whatching like a hawk?