500W ER11 Chinese Spindle Overheating!

Hi all,

I just got down to finally getting my MPCNC to work after changing the A4988s and DRV8825s to TB6560s as the former (Chinese clones) were far too unreliable…

Now it’s the spindles turn to be troubleshooted. I’m using a 500W Chinese spindle link here: https://a.aliexpress.com/_sOy648
I am using a 6mm diameter 22mm long one flute spiral cutter I picked up on aliexpress partially because I had really no idea what to get XD! (https://www.aliexpress.com/item/32813543134.html?spm=a2g0s.9042311.0.0.27424c4dlIx6Jo)

The first mill was a simple design that featured 2D pockets CAMed in Fusion360. I was intending to mill out holes in my wasteboard to accommodate workpiece side clamps designed by Marius Hornberger (https://www.youtube.com/watch?v=O-rqf4uSXRE&feature=emb_title).

However, what I noticed apart from the fact that the holes didn’t really seem to be the correct dimensions (that is a topic for another time) was that the spindle was getting really hot. My cutting feedrate was 500mm/min (as I didn’t really have a clue) and since the spindle speed is adjusted by a pot I adjusted the spindle RPM by ear. Initially, I thought that the heat was due to the spindle being “overworked” as it couldn’t evacuate material as fast as the feedrate was pushing it into material. However even at the highest RPM and putting a 3mm multiple depth of cut, the spindle was still overheating.

Attached are screenshots of the settings together with pictures and a video of the CNC at work.
Should I continue to reduce the cutting feedrate or is the choice of bit wrong?

Thanks in advance for any advice! Would really appreciate anything that may point me in the right direction!

Cheers,
RCPilot1604


Video at: https://flic.kr/p/2io7g32

Oops I forgot the screenshots:

Cheers,
RCPilot1604

Use a different spindle holder. You’re wrapping it in insulation with the one in your photo. There are holders that are just two rings on thingiverse.

1 Like

I just redesigned a new mount for the spindle (also because I wanted to fit a dust extraction system to my machine.

And the spindle is still overheating.

I think this is got to do with a manufacturing problem as it really is getting very hot! I can’t leave my hand on it for more than a few seconds before I have to take it off!

O well I guess I’ll be changing over to the good ol Dewalt 660 or some other spindle that won’t overheat…

Cheers,
RCPilot604

I wonder if it is using a bushing where it should be using a bearing…

Hi Ethan,

I have a 500W chinese brushed spindle as well, and it is now overheating. It didn’t in the past. I haven’t opened it up yet, but I’m wondering if Jeffe is on to something and we have bad bearings?

What did you end up doing to resolve?