We just bought a new bike and I had to make a box for it. It uses one sheet of 9mm plywood and a few printed clips.
I had the seat further back (hence the unused slots), but then the handlebar would decapitate the children while steering (though that might not be the case with a cruiser handlebar that I want to install).
This is really great, I love that textured ply, does it have a name?
In one of my projects I used cable ties instead of a plastic pin. I think I perhaps got the idea somewhere on this forum. Not as easy to disassemble but it’s also very neat and strong.
There’s a brand called buffalo board, it’s also called tuff board, non slip ply or phenolic coated. The thinner stuff, under the brand hexa plywood, is what flightcases are made of.
I found it eventually by describing what I meant in a builders supply and the sales guy said ‘oh, you mean trailer board?’
Grippy on one side, smooth on the other, I think it’s cool too.
There is a product you can get through signmakers called MDO. It stands for Medium Density Overlay. Think resin impregnated plywood with an overlay of MDF material on the sides and completely waterproof. I have used it for a few thigs including gantries on some of my old CNC machines.