On one x axis stepper the connectors were molten together and now i want to ask which cables i should use to prevent this. Some other connections are getting pretty hot but are not molten.
I soldered directly in one case and used a jst-xh connector set on the other. The jst connector socket side required soldering and a crimper was required for the plug.
i cant get the cable out but if i look closely i see that the white cable was slipping out to the bottom and you see the loose open cable in the picture. Maybe that slippage was the problem. The white cable was the original shipped whith the machine parts.
Interesting.
That’s not a pretty crimp, but it appears the source of the intermittent connection was the pin at the top not making good contact with the socket (body).
It does not appear that the crimp on this wire is the source of the problem.
Note the strands of wire in and around the crimp are not so badly discolored at the entry to the crimp. Note that the further up this assembly you look, the higher the temps were and thus the more discoloration/oxidation of the part.
Thank you for being willing to dissect that connector.