Issue with Jackpot Z1

Trying to jog both Z1 and Z2.

Z2 works up and down. Z1 only works going down.

I swapped the Z1 connector the opposite way, Z1 only works going up.

Maybe wiring of the stepper. I swap Z1 stepper with Z2 stepper. Now Z2 stepper only goes in one direction.

Maybe the stepper driver. I swap stepper drivers, same issue.

Maybe Z1 board issue, I utilize the unused “C” stepper driver socket, change the config for Z1 to point to C and works as intended.

Save a copy of the cofiguration using C that seems to work for you.
Go back to the original configuration, and show us what you get for startup messages.
From the terminal in the Web UI, post:
$SS
paste the output here.

$SS
[MSG:INFO: FluidNC v3.7.12 https://github.com/bdring/FluidNC]
[MSG:INFO: Compiled with ESP32 SDK:v4.4.4]
[MSG:INFO: Local filesystem type is littlefs]
[MSG:INFO: Configuration file:config.yaml]
[MSG:INFO: Machine LowRider]
[MSG:INFO: Board Jackpot TMC2209]
[MSG:INFO: UART1 Tx:gpio.0 Rx:gpio.4 RTS:NO_PIN Baud:115200]
[MSG:INFO: I2SO BCK:gpio.22 WS:gpio.17 DATA:gpio.21]
[MSG:INFO: SPI SCK:gpio.18 MOSI:gpio.23 MISO:gpio.19]
[MSG:INFO: SD Card cs_pin:gpio.5 detect:NO_PIN freq:20000000]
[MSG:INFO: Stepping:I2S_static Pulse:4us Dsbl Delay:0us Dir Delay:1us Idle Delay:255ms]
[MSG:INFO: User Digital Output:0 on Pin:gpio.26]
[MSG:INFO: User Digital Output:1 on Pin:gpio.27]
[MSG:INFO: Axis count 3]
[MSG:INFO: Axis X (0.000,1220.000)]
[MSG:INFO:   Motor0]
[MSG:INFO:     tmc_2209 UART1 Addr:0 CS:NO_PIN Step:I2SO.2 Dir:I2SO.1 Disable:I2SO.0 R:0.110]
[MSG:INFO:  X Neg Limit gpio.25]
[MSG:INFO: Axis Y (0.000,2440.000)]
[MSG:INFO:   Motor0]
[MSG:INFO:     tmc_2209 UART1 Addr:1 CS:NO_PIN Step:I2SO.5 Dir:I2SO.4 Disable:I2SO.7 R:0.110]
[MSG:INFO:  Y Neg Limit gpio.33]
[MSG:INFO:   Motor1]
[MSG:INFO:     tmc_2209 UART1 Addr:3 CS:I2SO.14 Step:I2SO.13 Dir:I2SO.12 Disable:I2SO.15 R:0.110]
[MSG:INFO:     tmc_2209 UART1 Addr:3 CS:I2SO.19 Step:I2SO.18 Dir:I2SO.17 Disable:I2SO.16 R:0.110]
[MSG:INFO:  Z2 Pos Limit gpio.34]
[MSG:INFO: X Axis driver test passed]
[MSG:INFO: Y Axis driver test passed]
[MSG:INFO: Y2 Axis driver test passed]
[MSG:INFO: Z Axis driver test passed]
[MSG:INFO: Z2 Axis driver test passed]
[MSG:INFO: Kinematic system: Cartesian]
[MSG:INFO: Using spindle NoSpindle]
[MSG:INFO: Flood coolant gpio.2]
[MSG:INFO: Mist coolant gpio.16]
[MSG:INFO: Probe Pin: gpio.36:low]
[MSG:INFO: STA SSID is not set]
[MSG:INFO: AP SSID FluidNC IP 192.168.0.1 mask 255.255.255.0 channel 1]
[MSG:INFO: AP started]
[MSG:INFO: WiFi on]
[MSG:INFO: Captive Portal Started]
[MSG:INFO: HTTP started on port 80]
[MSG:INFO: Telnet started on port 23]
ok

Startup

$G
<Idle|MPos:0.000,0.000,327.000|FS:0,0|Pn:YZ>
<Idle|MPos:0.000,0.000,327.000|FS:0,0|Pn:YZ|Ov:100,100,100>
<Idle|MPos:0.000,0.000,327.000|FS:0,0|Pn:YZ>
<Idle|MPos:0.000,0.000,327.000|FS:0,0|Pn:YZ>

Strange… there is a Z2 message interleaved with the Y/X section of the startup messages.
This leads me to suspect something isn’t correct with the original yaml.

Welcome! :slight_smile:

Please do post your config.yaml file so we can have a look!

Original

name: LowRider
meta: 11-29-2023 RyanZ

planner_blocks: 32

stepping:
  engine: I2S_STATIC
  idle_ms: 255
  pulse_us: 4
  dir_delay_us: 1
  disable_delay_us: 0

uart1:
  txd_pin: gpio.0
  rxd_pin: gpio.4
  rts_pin: NO_PIN
  baud: 115200
  mode: 8N1

axes:
  shared_stepper_disable_pin: NO_PIN

  x:
    steps_per_mm: 50.000
    max_rate_mm_per_min: 9000.000
    acceleration_mm_per_sec2: 200.000
    max_travel_mm: 1220
    soft_limits: false
    homing:
      cycle: 3
      positive_direction: false
      mpos_mm: 0
      feed_mm_per_min: 300.000
      seek_mm_per_min: 1500.000
      settle_ms: 500
      seek_scaler: 1.100
      feed_scaler: 1.100
    #X
    motor0:
      limit_neg_pin: gpio.25:high
      limit_pos_pin: NO_PIN
      limit_all_pin: NO_PIN
      hard_limits: false
      pulloff_mm: 4.000
      tmc_2209:
        uart_num: 1
        addr: 0
        cs_pin: NO_PIN
        r_sense_ohms: 0.110
        run_amps: 0.680
        hold_amps: 0.500
        microsteps: 8
        stallguard: 0
        stallguard_debug: false
        toff_disable: 0
        toff_stealthchop: 5
        toff_coolstep: 3
        run_mode: StealthChop
        homing_mode: StealthChop
        use_enable: false
        direction_pin: I2SO.1
        step_pin: I2SO.2
        disable_pin: I2SO.0

  y:
    steps_per_mm: 50.000
    max_rate_mm_per_min: 9000.000
    acceleration_mm_per_sec2: 200.000
    max_travel_mm: 2440
    soft_limits: false
    homing:
      cycle: 2
      positive_direction: false
      mpos_mm: 0
      feed_mm_per_min: 300.000
      seek_mm_per_min: 1500.000
      settle_ms: 500
      seek_scaler: 1.100
      feed_scaler: 1.100
    #Y
    motor0:
      limit_neg_pin: gpio.33:high
      limit_pos_pin: NO_PIN
      limit_all_pin: NO_PIN
      hard_limits: false
      pulloff_mm: 4.000
      tmc_2209:
        uart_num: 1
        addr: 1
        cs_pin: NO_PIN
        r_sense_ohms: 0.110
        run_amps: 0.680
        hold_amps: 0.500
        microsteps: 8
        stallguard: 0
        stallguard_debug: false
        toff_disable: 0
        toff_stealthchop: 5
        toff_coolstep: 3
        run_mode: StealthChop
        homing_mode: StealthChop
        use_enable: false
        step_pin: I2SO.5
        direction_pin: I2SO.4
        disable_pin: I2SO.7

    #A
    motor1:
      limit_neg_pin: gpio.35:high
      limit_pos_pin: NO_PIN
      limit_all_pin: NO_PIN
      hard_limits: false
      pulloff_mm: 4.000
      tmc_2209:
        uart_num: 1
        addr: 3
        cs_pin: i2so.14
        r_sense_ohms: 0.110
        run_amps: 0.680
        hold_amps: 0.500
        microsteps: 8
        stallguard: 0
        stallguard_debug: false
        toff_disable: 0
        toff_stealthchop: 5
        toff_coolstep: 3
        run_mode: StealthChop
        homing_mode: StealthChop
        use_enable: false
        step_pin: I2SO.13
        direction_pin: I2SO.12
        disable_pin: I2SO.15

  z:
    steps_per_mm: 200.000
    max_rate_mm_per_min: 1200.000
    acceleration_mm_per_sec2: 80.000
    max_travel_mm: 300.000
    soft_limits: false
    homing:
      cycle: 1
      positive_direction: true
      mpos_mm: 0
      feed_mm_per_min: 300.000
      seek_mm_per_min: 800.000
      settle_ms: 500
      seek_scaler: 1.100
      feed_scaler: 1.100

    motor0:
      limit_neg_pin: NO_PIN
      limit_pos_pin: gpio.32:high
      limit_all_pin: NO_PIN
      hard_limits: false
      pulloff_mm: 4.000
      tmc_2209:
        uart_num: 1
        addr: 2
        cs_pin: NO_PIN
        r_sense_ohms: 0.110
        run_amps: 0.680
        hold_amps: 0.500
        microsteps: 8
        stallguard: 0
        stallguard_debug: false
        toff_disable: 0
        toff_stealthchop: 5
        toff_coolstep: 3
        run_mode: StealthChop
        homing_mode: StealthChop
        use_enable: false
        step_pin: I2SO.10
        direction_pin: I2SO.9
        disable_pin: I2SO.8

     #B
    motor1:
      limit_neg_pin: NO_PIN
      limit_pos_pin: gpio.34:high
      limit_all_pin: NO_PIN
      hard_limits: false
      pulloff_mm: 4.000
      tmc_2209:
        uart_num: 1
        addr: 3
        cs_pin: i2so.19
        r_sense_ohms: 0.110
        run_amps: 0.680
        hold_amps: 0.500
        microsteps: 8
        stallguard: 0
        stallguard_debug: false
        toff_disable: 0
        toff_stealthchop: 5
        toff_coolstep: 3
        run_mode: StealthChop
        homing_mode: StealthChop
        use_enable: false
        step_pin: I2SO.18
        direction_pin: I2SO.17
        disable_pin: I2SO.16

#  c:
#    steps_per_mm: 80.000
#    max_rate_mm_per_min: 5000.000
#    acceleration_mm_per_sec2: 100.000
#    max_travel_mm: 300.000
#    soft_limits: false
#    homing:
#      cycle: 0
#      positive_direction: true
#      mpos_mm: 150.000
#      feed_mm_per_min: 100.000
#      seek_mm_per_min: 800.000
#      settle_ms: 500
#      seek_scaler: 1.100
#      feed_scaler: 1.100
#
#    motor0:
#      limit_neg_pin: gpio.39:low
#      limit_pos_pin: NO_PIN
#      limit_all_pin: NO_PIN
#      hard_limits: false
#      pulloff_mm: 3.000
#      tmc_2209:
#        uart_num: 1
#        addr: 3
#        cs_pin: i2so.22
#        r_sense_ohms: 0.110
#        run_amps: .1
#        hold_amps: 0.050
#        microsteps: 16
#        stallguard: 0
#        stallguard_debug: false
#        toff_disable: 0
#        toff_stealthchop: 5
#        toff_coolstep: 3
#        run_mode: StealthChop
#        homing_mode: StealthChop
#        use_enable: false
#        step_pin: I2SO.21
#        direction_pin: I2SO.20
#        disable_pin: I2SO.23

i2so:
  bck_pin: gpio.22
  data_pin: gpio.21
  ws_pin: gpio.17

spi:
  miso_pin: gpio.19
  mosi_pin: gpio.23
  sck_pin: gpio.18

sdcard:
  cs_pin: gpio.5
  card_detect_pin: NO_PIN
  frequency_hz: 20000000

probe:
  pin: gpio.36:low
  toolsetter_pin: NO_PIN
  check_mode_start: true

start:
  must_home: false

coolant:
  flood_pin: gpio.2
  mist_pin: gpio.16
  delay_ms: 0

control:
  safety_door_pin: NO_PIN
  reset_pin: NO_PIN
  feed_hold_pin: NO_PIN
  cycle_start_pin: NO_PIN
  macro0_pin: NO_PIN
  macro1_pin: NO_PIN
  macro2_pin: NO_PIN
  macro3_pin: NO_PIN

macros:
  startup_line0:
  startup_line1:
  macro0:
  macro1:
  macro2:
  macro3:

user_outputs:
  analog0_pin: NO_PIN
  analog1_pin: NO_PIN
  analog2_pin: NO_PIN
  analog3_pin: NO_PIN
  analog0_hz: 5000
  analog1_hz: 5000
  analog2_hz: 5000
  analog3_hz: 5000
  digital0_pin: gpio.26
  digital1_pin: gpio.27
  digital2_pin: NO_PIN
  digital3_pin: NO_PIN

#Laser:
#  pwm_hz: 5000
#  output_pin: gpio.27
#  enable_pin: NO_PIN
#  disable_with_s0: false
#  s0_with_disable: true
#  tool_num: 0
#  speed_map: 0=0.000% 255=100.000%
#  off_on_alarm: true

# pwm:
#  pwm_hz: 5000
#  direction_pin: gpio.26
#  output_pin: gpio.27
#  enable_pin: NO_PIN
#  disable_with_s0: false
#  s0_with_disable: true
#  spinup_ms: 0
#  spindown_ms: 0
#  tool_num: 0
#  speed_map: 0=0.000% 1000=100.000%
#  off_on_alarm: false

# 5V out gpio.26/27
# VMot out gpoi.2/16
# In's left to right gpoi.25/33/32/35/34/39/36

Updated Z1 to C

z:
    steps_per_mm: 200.000
    max_rate_mm_per_min: 1200.000
    acceleration_mm_per_sec2: 80.000
    max_travel_mm: 300.000
    soft_limits: false
    homing:
      cycle: 1
      positive_direction: true
      mpos_mm: 0
      feed_mm_per_min: 300.000
      seek_mm_per_min: 800.000
      settle_ms: 500
      seek_scaler: 1.100
      feed_scaler: 1.100

    motor0:
      limit_neg_pin: NO_PIN
      limit_pos_pin: gpio.32:high
      limit_all_pin: NO_PIN
      hard_limits: false
      pulloff_mm: 4.000
      tmc_2209:
        uart_num: 1
        addr: 3
        cs_pin: i2so.22
        r_sense_ohms: 0.110
        run_amps: 0.680
        hold_amps: 0.500
        microsteps: 8
        stallguard: 0
        stallguard_debug: false
        toff_disable: 0
        toff_stealthchop: 5
        toff_coolstep: 3
        run_mode: StealthChop
        homing_mode: StealthChop
        use_enable: false
        step_pin: I2SO.21
        direction_pin: I2SO.20
        disable_pin: I2SO.23

I’m reading and following along with your steps toward a process of elimination.

Did I understand correctly that the problem went away completely when you switched from the config.yaml’s Z stepper driver/code for Z1, and instead switched the wiring and the config.yaml code to use the C stepper driver/code for Z1?

If so, then it seems the issue is in the board. Prior to reading “change the config for Z1 to point to C and works as intended” I would have suspected a wiring issue as the main culprit.

Yes, I switched the wiring and config yaml to use C stepper instead of Z1

1 Like

You’ve done a great job of troubleshooting this and of swapping things around.
config.yaml looks good in both bits you’ve posted.
Based on the steps you’ve noted, it appears to have ruled out a wiring issue.

The one thing I would double check is whether you have extensions in the wiring to the stppers- that there isn’t an intermittent connection in the extension wiring (If you have extensions.)

Otherwise, unless @vicious1 has any other ideas or steps, it does appear that you jackpot has an issue with the DIR connection to the A stepper driver. This could be bad solder work on the headers for the TMC driver, or with the IC that controls direction. Can you post a good hi-res picture of the solder on the A stepper socket headers, and another one of the two ICs just above the capacitor in the A posistion on your jackpot? (U3 is suspect to me)

3 Likes

A+ Customer service from V1 Engineering. Was sent a new board and returned the old board. New board works great, no issues. Easy swap.

6 Likes

I just took the time to look at the board. The Z driver was super hard to insert. Pulled off the header…

The Step and DIR pins were shorted. Bent them into place, all is good, no lost board!!!

This is the second time I have seen a bad header. In the newest version I changed the header company so hopefully this doesn’t happen anymore.

WIN!

4 Likes

That’s what was suspected from the troubleshooting- but we didnt guess it would be the header!

I hope the alternate supplier doesn’t have that issue.

Yeah pretty crazy to see. Really glad it did not pop anything else.

You rock, sir!

1 Like

I thought about this some more…

With the header contacts shorted like that, the pin on the end almost certainly had to be bent/deformed while it was just a bare part. Which means the assembler who inserted it would have had to bend it back to get it to insert. This is also a manufacturing practices issue. Don’t assemble broken hardware.

2 Likes