Virginia Primo Upgrade

All buttoned up. Finished up wiring, printing, time for some testing.

For the brains / powerhouse I repurposed an old UPS that had some fried electronics so that got gutted, it housed my RAMBO board a spare 180mm PC fan to keep things breezy, an old 700W ATX power supply that’s feeding the RAMBO and the fan, maybe if I get ambitious some day I’ll add in some color changing LED’s and flashing RAM. I have 6 additional outlets I can feed the DeWalt and shop vac off the back. I chopped the power cable and rewired it so main power feeds into the E-Stop then out to the UPS. Redesigned a cover that I can feed in the USB, LCD and power to the ATX. Drilled some holes and wired in some aviator connectors thanks to @gpagnozzi thread that put some ideas in my head, That all sits under the table. At some point I may box in the top to keep the sawdust down, for now its a shopvac hose and a watchful eye.

First test cut went well, it makes chips. Now to straighten up the shop and start making some dust.

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Nice!

I’m glad I was able to mess up your head … :rofl: :laughing: :joy:
Looks really good!!! congrats!! did I mention I like that face plate??

Thanks. Learned the hard way that I needed to reverse my wires on the female side of those connections rather than just looking at my diagram and soldering the all up the same way.

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More cutting. Also a good example of the advantage of plastic hold down clamps.
Probably still not anywhere near pushing the limits but I’m happy its cutting so well.
25mm/s feed rate, 2mm DOC,

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Very nice! Just for your reference, I’ve been running my new Primo at 1000mm/min at 6mm DOC without any issues. I’ve even shaved off the end of one of my wooden hold downs too. :smiley:

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your wire management game is strong. what connectors are they.

Thanks. They are aviation connectors. @gpagnozzi mentioned the in one of his posts. Not sure which ones he used but I got these on amazon. They’re a 6 pin, 12 mm - 6 pin because I run the steppers and Endstops on one cable. The 12 mm is a little on the small side so can be a chore to solder. Doing it over I’d be inclined to go a little bigger.

Aviation Connectors 5A,… https://www.amazon.com/dp/B06XRKG2P2?ref=ppx_pop_mob_ap_share

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Yep, that is pretty much what I used…

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did you use them on the steppers?
i’m looking for wire now, i’m thinking 6-22 shielded

Yes used them for steppers. I needed to make my wires a little longer so I could place the brains under the table. I went with this wire.

UHPPOTE 22 AWG Gauge 6 Conductor… https://www.amazon.com/dp/B07GRWVDQP?ref=ppx_pop_mob_ap_share

I can’t recall who suggested it but I believe a few of us were discussing wire in another thread.

thanks, i ordered the 16mm ones.
lucky for me I have a hole lab at work for electronic work so these shouldnt be to bad.

More cutting… well sign carving this time.

Cut this out on some old barn wood laying around which is most likely pine, I planed down, going for sort of the rustic look. I think it wasn’t quite flat… some of the corners on a few letters got blown out, which I think is from the Z depth being different height when it goes to touch those up. I could be wrong on that.

If the feedrate is actually set directly in my tool settings in ESTLCAM and not somewhere else, this is 1000mm/sec with 3mm/DOC.

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I plan on doing the same, running the setppers and endstops in 1 cable and using the aviation connectors. Quick question. Did you use the connectors just at the box? What connectors did you use for the wire to wire connections?

Hi @larachan
I used this wire: https://www.amazon.com/gp/product/B07GRWVDQP/ref=ppx_yo_dt_b_asin_title_o09_s00?ie=UTF8&psc=1
with these aviation connectors:
https://www.amazon.com/gp/product/B06XRKG2P2/ref=ppx_yo_dt_b_asin_title_o01_s01?ie=UTF8&psc=1
and these pin connectors:
https://www.amazon.com/gp/product/B07CTHCG5T/ref=ppx_yo_dt_b_asin_title_o03_s00?ie=UTF8&psc=1

At the box I used the wire and attached some pin female connectors to attach directly to my Rambo, and terminated those on top of the box with the aviation connectors. Then I made up 5 long runs with aviation connector on one end, and a male pinout connector on the other end to attach to the stock stepper cables and limit switches. Since my box sits under the table I needed longer runs just so the router could hit all extremes with some slack.

Like I told someone above, I used the 12 mm plugs and they were a pain to solder, so I’d suggest maybe going up a size.

Thanks so much… just wanted to make sure I was heading in the right direction.

Out of curiosity whats your build size?

Went with 24 inch x 24 inch x 3.5 inch

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Would you mind sharing where you got those motor clamps cable chains and the z-rail mounts? I’ve been looking for a good solution and the ones with the V1 logo on them do not fit my motors.

Hey @ajhunter, no problem at all.
The bracket for the aluminum cable chain holder was this https://www.thingiverse.com/thing:4536460.

The bracket around the stepper was one component of this I Dremeled down a bit to get it to fit inside the drag chain. https://www.thingiverse.com/thing:1710857

On the z_axis I have one called Inside Tube Bracket that I can’t find the thingiverse link for right now, but have the stl. I’m not super thrilled with that one and will probably replace it at some point. The way its mounted its pushing the drag chain over too far to easily rest on the aluminum without some supervision.

If I missed one or you’re asking about something else let me know and I’ll try and track it down.